Factory production floor with rows of industrial sewing machines
SPREADINGROOMCUTTINGSEWING LINES500 machinesPRESS + QCPACKING& DOCK① Spread② Cut③ Sew④ Press/QC⑤ Ship
98.7%
First-pass QC rate
QC Checkpoint
14 days
Avg. CMT cycle
Sewing Lines
12,000
Units per shift
Packing Bays
4,200 m²
Production floor
Spreading Room
CMT Manufacturing · 4,200 m² · Full Shift Capacity

Every stitch tracked.
Every window met.

Twelve thousand units per shift, from spreading table to shipping dock — with the production transparency your current manufacturer still hasn't figured out.

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Production Floor · Zone by Zone

The gap your current manufacturer doesn't want you to measure.

Every number below is auditable. Pull your last three production reports and run the comparison yourself.

First-pass QC rate
Industry avg.
91.2%
Loom
98.7%
Seam-allowance tolerance
Industry avg.
±5mm
Loom
±1.5mm
Order-to-ship lead time
Industry avg.
28 days
Loom
14 days
Defects per thousand units
Industry avg.
18.4 DPU
Loom
3.1 DPU
Min. order flexibility
Industry avg.
5,000 units
Loom
800 units
7.6×

Fewer defects than the industry average — meaning less rework, fewer chargebacks, and no 11pm calls to your QC team.

Quality Control
14 days

Average CMT cycle. Not the optimistic quote — the actual calendar average across all order types in Q4 2025.

Production Cycle
800 units

Minimum order. Enough to test a new silhouette without committing a season's worth of budget to a factory that may miss spec.

Order Flexibility
Factory Spec Sheet
Full tolerance tables, equipment list, certifications
Download PDF

Communication Infrastructure

Visibility is not a feature. It's the baseline.

A factory that won't show you its production floor in real time is a factory with something to hide. Here's how we're built differently.

Aspect
Industry standard
Loom
Production visibility
Weekly email update, if requested
Real-time dashboard: cut count, sew throughput, QC holds — updated every 90 min
Account management
Shared rep across 20+ accounts
Dedicated production manager, single point of contact, same timezone response
Fabric sourcing
Mill name withheld — "confidential supplier"
Full mill transparency: origin, cert, test reports, swatch library on request
Spec deviation alerts
Discovered at final inspection
Inline QC flags raised at cutting stage — before the bolt is sewn
Sample turnaround
10–18 business days
5 business days standard, 3-day rush available

Live Production Dashboard

Log in from any timezone. See units cut, units sewn, units at QC, and units packed — updated every 90 minutes, not every week.

90-min refresh cycle

Dedicated Account Manager

One person who knows your tech pack, your tolerance stack, and your shipping window — not a shared inbox with a 48-hour SLA.

Same-day response guarantee

Inline QC — Not End-of-Line

Spec deviations caught at the cutting stage cost nothing to fix. Caught after 4,000 units are sewn, they cost your entire margin.

±1.5mm seam tolerance

Total Cost of Production

Price per unit is the wrong number to negotiate.

The factory that quotes $0.40 less per unit and ships 14 days late will cost you more than the factory that quotes full rate and delivers to spec. Here's the math.

Cost Scenario 1
Defect rework on 5,000-unit order
Industry avg. (18.4 DPU)
$18,400
Loom (3.1 DPU)
$3,100

At industry-average defect rates, a 5,000-unit order generates ~92 defective garments. At $200 landed cost each, that's $18,400 in rework, replacement, or chargeback exposure — before you factor in the freight delay.

$15,300 saved per order
Cost Scenario 2
Cost of a 14-day delivery miss
Missed window cost
$28,000–$60,000
Loom on-time rate
96.4%

A single late delivery to a major wholesale account typically triggers markdown allowances of 15–25% on the affected SKUs. On a $200k order, that's $30–50k off your invoice — plus the relationship cost.

14-day avg. lead time
Cost Scenario 3
Hidden cost of switching factories mid-season
Avg. resampling + re-approval
6–10 weeks
Loom onboarding
2 weeks

When a manufacturer misses spec or goes dark, you're not just losing production time — you're restarting the sampling clock. New tech pack, new grading, new fit session. That's a full season, gone.

4–8 weeks recovered
The real question

What did your last missed delivery window actually cost you?

Most sourcing managers have never run this number. The production audit surfaces it — then shows you the delta if the same order ran through Loom's floor.

Start Here

Your Production Audit.
Three questions, one week turnaround.

We review your current production profile — volume, category, lead time — and return a side-by-side cost-of-production analysis showing what your current setup is actually costing you versus what a Loom production run would look like.

Line-by-line cost-of-failure breakdown for your last order

Loom capacity match — floor availability for your volume and timeline

Fabric sourcing options within your spec and budget

Sample production pathway and timeline to first delivery

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Step 1 of 3

Monthly unit volume